Wirecut Rebuilds

Pays for Itself in 197 Days!

Because you pay significantly less than new without sacrificing any of the performance, a wirecut rebuild from Baker Perkins can pay for itself in less than 200 days.

Get Everything That Comes With A New Machine, Except the Price Tag

We can rebuild your current machine from the ground up with full field installation, a comprehensive warranty, and global technical support for as long as you own it.

Less Waste. Improved Consistency. Higher Yields

By rebuilding or replacing an existing wirecut head and incorporating design enhancements, we're able to reduce variations in piece weight, which cuts product waste significantly. In fact, we guarantee a 5% increase in overall yield.

Complete Option Packages

• Level #1: Complete rebuild to standard specifications.
• Level #2: Complete rebuild minus filler block, die, wire frame and
  straight-sided hopper
• Level #3: Machine heads and bearing journals, install new feed rolls,
  scraper bars, bearings and gears.

As The Original Equipment Manufacturer, We Can Guarantee Your Satisfaction.

We can ensure the design specifications, upgrades, and component quality of your wirecut improvement will meet all expectations.  You simply won't find better quality or value.

Case Study:

Tests run on a rebuild reduced piece weight  variation by 50%.  Reducing the machine set point saved the company $93,000 a year in raw dough loss alone. 

Actual Results from a Test Case:

(Based on dough for an oatmeal base cake)

 Bakery Statistics:

• Pounds per day of Mix: 15,000 
• Cost of Raw Dough $0.40/lb 
• Increased Yield: 5% 
• Cost of Rebuilt Unit, Installed (approx.): $59,000*
   (*actual cost may vary)

Savings Per Day:

 (Pounds of Mix per Day) x (Cost of Dough) x (Increased Yield)
 (15,000 lbs) x ($0.40/LB) x (5%) = $300/day savings
  
 Payback:

  (Cost of Rebuild)  =  $59,000 = 197 Days  
  (Savings/Day)           $300

Initial testing was performed in Baker Perkins's controlled laboratory  environment.  Final testing and verification of lab results took place in a commercial bakery during actual production.

Annual Savings:
(Based on a 5% Yield Increase and 250 days of Production

Pounds of Dough Used	Cost per Pound of Raw Dough

Per Day/250 Days	$0.30	$0.40	$0.50	$0.60
10,000 lbs	$37,500	$50,000	$62,000	$75,000
15,000 lbs	$56,250	$75,000	$93,750	$112,000
20,000 lbs	$75,000	$100,000	$125,000	$150,000
25,000 lbs	$93,000	$125,000	$156,000	$187,500
30,000 lbs	$112,500	$150,000	$187,000	$225,000
35,000 lbs	$131,250	$175,000	$218,750	$262,500

Pounds of Dough Used	Cost per Pound of Raw Dough

Per Day/250 Days	$0.70	$.80	$0.90
10,000 lbs	$87,500	$100,000	$112,500
15,000 lbs	$131,250	$150,000	$168,000
20,000 lbs	$175,000	$200,000	$225,000
25,000 lbs	$218,750	$250,000	$281,250
30,000 lbs	$262,500	$300,000	$337,000
35,000 lbs	$306,250	$350,000	$393,750

Baker Perkins - WERNER LEHARA

Factory Rebuilt Machines

Not all used or refurbished machines are created equally... At Baker Perkins, we've set the new standard!

As the market leading manufacturer of food processing equipment, we rebuild a used machine from the ground up, providing a fully remanufactured and upgraded machine, with full field installation, a Baker Perkins Remanufactured warranty, and global technical and customer support. With a Baker Perkins remanufactured machine you get exactly what you are looking for - a price-sensitive piece of equipment that runs as well as it did when new, integrating
quickly into your processing line to help you improve throughput and product yields.

39" Stationary Head Continuous Roll Wirecut Machine (Werner Lehara)

Completely refurbished including new components and specification upgrades

Other Features:

• Upgraded band raise mechanism
• Oscillating knife
• Guarding updated to current standards
• New feed rolls and scraper bars
• New paint and Teflon coating

As always, Baker Perkins offers:

• Expert Installation and commissioning service
• Process development and testing centers
• Die design and manufacturing
• 24 hour assistance

Baker Perkins has been providing a comprehensive range of aftermarket services to its customers for over 100 years. During this time the company’s name and ownership have changed but our commitment to serving our customers has not. Previously the company was known as APV Baker and before that Baker Perkins and Werner Lehara. Equipment sold under all these names is still fully supported.

To contact Baker Perkins related to this or any other equipment or services click here.

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